Edit esp-astroclockstepper1.yaml

2026-06-28 17:53:35 +12:00
parent 7665dc5242
commit 76e9d7c68e
1 changed files with 362 additions and 18 deletions
@@ -6,6 +6,7 @@
 # https://home.fox.co.nz/gitea/zorruno/zorruno-homeassistant/src/branch/master/esphome/esp-astroclockstepper.yaml
 #:########################################################################################:#
 # VERSIONS:
+# V1.3 2026-06-22 Added SNTP year auto-positioning button and restored boot auto-position switch
 # V1.2 2026-06-22 Added DHCP IPv4 address flash sequence on onboard LED after WiFi connects
 # V1.1 2026-06-22 Added onboard D1 Mini LED flash on each motor step
 # V1.0 2026-06-22 Initial Version
@@ -52,6 +53,10 @@
 # - After WiFi connects, the onboard LED flashes the DHCP IPv4 address.
 # - IPv4 flash sequence is decimal digit based.
 # - A digit of 0 is represented as 10 flashes.
+# - SNTP is used for current year-position calculation.
+# - User should manually align the dial to year-zero, then press Zero Position Counter.
+# - Auto Position Now moves forward only to the current calculated year position.
+# - Auto Position On Boot is off by default, restored on power loss, and runs after boot/IP flash.
 #:########################################################################################:#
 # OFFLINE NOTES:
 # a) Home Assistant OFFLINE, but Network ONLINE
@@ -62,9 +67,14 @@
 #    - Physical buttons continue to work
 #    - Normal motor timing continues from device uptime
 #    - Fallback AP / captive portal should become available from network_common_dhcp.yaml
-# c) Device power loss / reboot
-#    - V1 does not restore exact astronomical position after reboot
-#    - Re-align manually using the web or physical button controls
+# c) SNTP NOT SYNCED
+#    - Normal motor timing continues
+#    - Manual controls continue
+#    - Auto Position Now will not run until SNTP time is valid
+# d) Device power loss / reboot
+#    - Current position counter is restored from flash
+#    - Auto Position On Boot setting is restored from flash
+#    - Physical position is assumed valid because the motor housing/dial is fixed
 #:########################################################################################:#


@@ -81,7 +91,7 @@ substitutions:

  # Project Naming
  project_name: "zorruno.Astronomical Clock Stepper"
-  project_version: "v1.2"
+  project_version: "v1.3"

  # Passwords & Secrets (Unfortunately, you cannot use substitutions inside secret names)
  api_key: !secret esp-api_key
@@ -92,6 +102,9 @@ substitutions:
  sensor_update_interval: "1s"
  calculated_sensor_update_interval: "60s"

+  # Time Settings
+  timezone_name: "Pacific/Auckland"
+
  # Astronomical Clock Settings
  rotation_days: "365.2422"
  steps_per_rotation: "4096"
@@ -105,6 +118,10 @@ substitutions:
  manual_fast_rotation_seconds: "30"
  manual_slow_rotation_seconds: "300"

+  # Auto Position Speed
+  # Default is the same as Slow Forward: one full rotation every 300 seconds.
+  auto_position_rotation_seconds: "300"
+
  # Coil Release
  coil_release_ms: "500"

@@ -121,9 +138,9 @@ substitutions:
  # Suggested human-countable timing
  ip_flash_on_ms: "200"
  ip_flash_between_flash_gap_ms: "450"
-  ip_flash_digit_gap_ms: "1000"
-  ip_flash_octet_gap_ms: "4500"
-  ip_flash_repeat_gap_ms: "10000"
+  ip_flash_digit_gap_ms: "1500"
+  ip_flash_octet_gap_ms: "3500"
+  ip_flash_repeat_gap_ms: "8000"

  # Stepper Output Pins
  stepper_in1_pin: GPIO14
@@ -151,6 +168,11 @@ substitutions:
  zero_position_name: "Zero Position Counter"
  replay_ip_flash_name: "Replay IP Address Flash"

+  auto_position_now_name: "Auto Position Now"
+  auto_position_on_boot_name: "Auto Position On Boot"
+  auto_position_active_name: "Auto Position Active"
+  sntp_time_valid_name: "SNTP Time Valid"
+

 #:########################################################################################:#
 # PACKAGES: Included Common Packages
@@ -181,13 +203,8 @@ packages:
  #common_webportal: !include common/webportal_common.yaml
  common_webportal: !include common/webportal_common_nopasswd.yaml

-  #### SNTP (Only use if you want/need accurate timeclocks) ####
-  #common_sntp: !include common/sntp_common.yaml
-  common_sntp: !include common/sntp_common_public.yaml
-
  #### DIAGNOSTICS Sensors ####
  diag_basic: !include common/include_basic_diag_sensors.yaml
-  diag_more: !include common/include_more_diag_sensors_nomqtt.yaml
  #diag_more: !include common/include_more_diag_sensors.yaml
  #diag_debug: !include common/include_debug_diag_sensors.yaml
  #diag_resetcount: !include common/include_resetcount_diag_sensors.yaml
@@ -210,6 +227,7 @@ esphome:
    priority: -100
    then:
      - output.turn_off: onboard_step_led
+
      - logger.log:
          level: INFO
          format: "Astronomical Clock Stepper started. Normal rotation is %s days per full revolution."
@@ -221,9 +239,38 @@ esphome:
      - wait_until:
          condition:
            wifi.connected:
+
      - delay: 3s
+
      - script.execute: start_ip_flash_script

+      # Give the IP flash state machine time to start.
+      - delay: 100ms
+
+      # Wait for the boot IP flash sequence to finish before optional auto-positioning.
+      - wait_until:
+          condition:
+            lambda: |-
+              return !id(ip_flash_active);
+
+      - if:
+          condition:
+            switch.is_on: auto_position_on_boot_switch
+          then:
+            - globals.set:
+                id: auto_position_on_boot_pending
+                value: "true"
+
+            - if:
+                condition:
+                  lambda: |-
+                    return id(sntp_time).now().is_valid();
+                then:
+                  - globals.set:
+                      id: auto_position_on_boot_pending
+                      value: "false"
+                  - script.execute: start_auto_position_script
+

 #:########################################################################################:#
 # ESP PLATFORM AND FRAMEWORK:
@@ -234,7 +281,7 @@ esp8266:
  restore_from_flash: true

 preferences:
-  flash_write_interval: 5min
+  flash_write_interval: 1min

 mdns:
  disabled: false
@@ -249,20 +296,42 @@ logger:
  baud_rate: 0


+#:########################################################################################:#
+# TIME:
+# SNTP time source for year-position calculation
+# https://esphome.io/components/time/sntp.html
+#:########################################################################################:#
+time:
+  - platform: sntp
+    id: sntp_time
+    timezone: "${timezone_name}"
+    on_time_sync:
+      then:
+        - if:
+            condition:
+              lambda: |-
+                return id(auto_position_on_boot_pending) && id(auto_position_on_boot_switch).state;
+            then:
+              - globals.set:
+                  id: auto_position_on_boot_pending
+                  value: "false"
+              - script.execute: start_auto_position_script
+
+
 #:########################################################################################:#
 # GLOBALS:
-# Internal position, timing, mode, held-button state, and IP flash state
+# Internal position, timing, mode, held-button state, IP flash state, and auto-position state
 # https://esphome.io/components/globals.html
 #:########################################################################################:#
 globals:
  - id: current_position_step
    type: int
-    restore_value: no
+    restore_value: yes
    initial_value: "0"

  - id: current_phase_index
    type: int
-    restore_value: no
+    restore_value: yes
    initial_value: "0"

  - id: last_loop_ms
@@ -300,6 +369,7 @@ globals:
  # 2 = Slow Forward
  # 3 = Fast Reverse
  # 4 = Slow Reverse
+  # 5 = Auto Position
  - id: current_motion_mode
    type: int
    restore_value: no
@@ -403,6 +473,27 @@ globals:
    restore_value: no
    initial_value: "0"

+  # Auto Position State
+  - id: auto_position_active
+    type: bool
+    restore_value: no
+    initial_value: "false"
+
+  - id: auto_position_on_boot_pending
+    type: bool
+    restore_value: no
+    initial_value: "false"
+
+  - id: auto_position_target_step
+    type: int
+    restore_value: no
+    initial_value: "0"
+
+  - id: auto_position_steps_remaining
+    type: int
+    restore_value: no
+    initial_value: "0"
+

 #:########################################################################################:#
 # OUTPUT:
@@ -490,10 +581,115 @@ script:
            ${ip_flash_repeat_count}
          );

+  - id: start_auto_position_script
+    mode: restart
+    then:
+      - lambda: |-
+          const int STEPS_PER_ROTATION = ${steps_per_rotation};
+
+          auto now = id(sntp_time).now();
+
+          if (!now.is_valid()) {
+            ESP_LOGW("auto_position", "SNTP time is not valid yet. Auto position cancelled.");
+            return;
+          }
+
+          const int year = now.year;
+          const int month = now.month;
+          const int day_of_month = now.day_of_month;
+
+          const bool is_leap_year =
+            ((year % 4 == 0) && (year % 100 != 0)) ||
+            (year % 400 == 0);
+
+          const int days_in_year = is_leap_year ? 366 : 365;
+
+          const int days_before_month_common[12] = {
+            0, 31, 59, 90, 120, 151, 181, 212, 243, 273, 304, 334
+          };
+
+          const int days_before_month_leap[12] = {
+            0, 31, 60, 91, 121, 152, 182, 213, 244, 274, 305, 335
+          };
+
+          int safe_month = month;
+
+          if (safe_month < 1) {
+            safe_month = 1;
+          }
+
+          if (safe_month > 12) {
+            safe_month = 12;
+          }
+
+          int safe_day_of_month = day_of_month;
+
+          if (safe_day_of_month < 1) {
+            safe_day_of_month = 1;
+          }
+
+          if (safe_day_of_month > 31) {
+            safe_day_of_month = 31;
+          }
+
+          const int day_of_year =
+            (is_leap_year ? days_before_month_leap[safe_month - 1] : days_before_month_common[safe_month - 1]) +
+            safe_day_of_month;
+
+          const uint32_t seconds_elapsed_this_year =
+            ((uint32_t) (day_of_year - 1) * 86400UL) +
+            ((uint32_t) now.hour * 3600UL) +
+            ((uint32_t) now.minute * 60UL) +
+            ((uint32_t) now.second);
+
+          const double seconds_in_year = (double) days_in_year * 86400.0;
+
+          int target_step =
+            (int) (((double) seconds_elapsed_this_year / seconds_in_year) *
+            (double) STEPS_PER_ROTATION);
+
+          target_step = target_step % STEPS_PER_ROTATION;
+
+          int current_step = id(current_position_step) % STEPS_PER_ROTATION;
+
+          if (current_step < 0) {
+            current_step += STEPS_PER_ROTATION;
+          }
+
+          const int steps_to_move =
+            (target_step - current_step + STEPS_PER_ROTATION) % STEPS_PER_ROTATION;
+
+          id(auto_position_target_step) = target_step;
+          id(auto_position_steps_remaining) = steps_to_move;
+
+          if (steps_to_move == 0) {
+            id(auto_position_active) = false;
+            ESP_LOGI(
+              "auto_position",
+              "Already at correct year position. Year: %d, target step: %d.",
+              year,
+              target_step
+            );
+            return;
+          }
+
+          id(auto_position_active) = true;
+
+          ESP_LOGI(
+            "auto_position",
+            "Auto positioning started. Year: %d, day_of_year: %d/%d, target step: %d, current step: %d, moving forward %d steps.",
+            year,
+            day_of_year,
+            days_in_year,
+            target_step,
+            current_step,
+            steps_to_move
+          );
+

 #:########################################################################################:#
 # SWITCH:
-# Web held-button controls
+# Web held-button controls and restored auto-position boot option
 # https://esphome.io/components/switch/template.html
 #:########################################################################################:#
 switch:
@@ -569,6 +765,13 @@ switch:
          id: web_slow_reverse_active
          value: "false"

+  - platform: template
+    name: "${auto_position_on_boot_name}"
+    id: auto_position_on_boot_switch
+    icon: mdi:calendar-sync
+    optimistic: true
+    restore_mode: RESTORE_DEFAULT_OFF
+

 #:########################################################################################:#
 # BINARY SENSORS:
@@ -652,6 +855,20 @@ binary_sensor:
          id: physical_slow_reverse_active
          value: "false"

+  - platform: template
+    name: "${auto_position_active_name}"
+    id: auto_position_active_sensor
+    icon: mdi:calendar-sync
+    lambda: |-
+      return id(auto_position_active);
+
+  - platform: template
+    name: "${sntp_time_valid_name}"
+    id: sntp_time_valid_sensor
+    icon: mdi:clock-check-outline
+    lambda: |-
+      return id(sntp_time).now().is_valid();
+

 #:########################################################################################:#
 # BUTTON:
@@ -673,6 +890,12 @@ button:
      - globals.set:
          id: step_accumulator_ms
          value: "0.0"
+      - globals.set:
+          id: auto_position_active
+          value: "false"
+      - globals.set:
+          id: auto_position_steps_remaining
+          value: "0"
      - logger.log:
          level: INFO
          format: "Position counter zeroed."
@@ -684,6 +907,13 @@ button:
    on_press:
      - script.execute: start_ip_flash_script

+  - platform: template
+    name: "${auto_position_now_name}"
+    id: auto_position_now_button
+    icon: mdi:calendar-clock
+    on_press:
+      - script.execute: start_auto_position_script
+

 #:########################################################################################:#
 # SENSOR:
@@ -740,6 +970,34 @@ sensor:
    lambda: |-
      return (${rotation_days} * 24.0 * 60.0 * 60.0) / ${steps_per_rotation};

+  - platform: template
+    name: "Auto Position Target Step"
+    id: auto_position_target_step_sensor
+    icon: mdi:target
+    accuracy_decimals: 0
+    update_interval: "${sensor_update_interval}"
+    lambda: |-
+      return id(auto_position_target_step);
+
+  - platform: template
+    name: "Auto Position Steps Remaining"
+    id: auto_position_steps_remaining_sensor
+    icon: mdi:counter
+    accuracy_decimals: 0
+    update_interval: "${sensor_update_interval}"
+    lambda: |-
+      return id(auto_position_steps_remaining);
+
+  - platform: template
+    name: "Auto Position Target Days"
+    id: auto_position_target_days_sensor
+    icon: mdi:calendar-clock
+    unit_of_measurement: "days"
+    accuracy_decimals: 4
+    update_interval: "${sensor_update_interval}"
+    lambda: |-
+      return ((double) id(auto_position_target_step) * ${rotation_days}) / ${steps_per_rotation};
+

 #:########################################################################################:#
 # TEXT SENSOR:
@@ -762,6 +1020,8 @@ text_sensor:
          return {"Fast Reverse"};
        case 4:
          return {"Slow Reverse"};
+        case 5:
+          return {"Auto Position"};
        case 0:
        default:
          return {"Normal"};
@@ -797,6 +1057,9 @@ interval:
          const double SLOW_STEP_INTERVAL_MS =
            (${manual_slow_rotation_seconds} * 1000.0) / ${steps_per_rotation};

+          const double AUTO_POSITION_STEP_INTERVAL_MS =
+            (${auto_position_rotation_seconds} * 1000.0) / ${steps_per_rotation};
+
          const uint32_t COIL_RELEASE_MS = ${coil_release_ms};
          const uint32_t STEP_LED_FLASH_MS = ${step_led_flash_ms};

@@ -883,6 +1146,18 @@ interval:
          const bool slow_reverse_active =
            id(physical_slow_reverse_active) || id(web_slow_reverse_active);

+          const bool any_manual_control_active =
+            fast_forward_active ||
+            slow_forward_active ||
+            fast_reverse_active ||
+            slow_reverse_active;
+
+          if (any_manual_control_active && id(auto_position_active)) {
+            id(auto_position_active) = false;
+            id(auto_position_steps_remaining) = 0;
+            ESP_LOGW("auto_position", "Auto positioning cancelled by manual control.");
+          }
+
          int selected_mode = 0;
          int selected_direction = NORMAL_DIRECTION_MULTIPLIER;
          double selected_step_interval_ms = NORMAL_STEP_INTERVAL_MS;
@@ -903,6 +1178,10 @@ interval:
            selected_mode = 4;
            selected_direction = -NORMAL_DIRECTION_MULTIPLIER;
            selected_step_interval_ms = SLOW_STEP_INTERVAL_MS;
+          } else if (id(auto_position_active)) {
+            selected_mode = 5;
+            selected_direction = NORMAL_DIRECTION_MULTIPLIER;
+            selected_step_interval_ms = AUTO_POSITION_STEP_INTERVAL_MS;
          }

          const uint32_t now_ms = millis();
@@ -926,6 +1205,23 @@ interval:

          if (id(step_accumulator_ms) >= selected_step_interval_ms) {
            do_one_step(selected_direction, now_ms);
+
+            if (selected_mode == 5 && id(auto_position_active)) {
+              id(auto_position_steps_remaining)--;
+
+              if (id(auto_position_steps_remaining) <= 0) {
+                id(auto_position_steps_remaining) = 0;
+                id(auto_position_active) = false;
+                id(current_motion_mode) = 0;
+
+                ESP_LOGI(
+                  "auto_position",
+                  "Auto positioning complete. Current step: %d.",
+                  id(current_position_step)
+                );
+              }
+            }
+
            id(step_accumulator_ms) -= selected_step_interval_ms;

            // If the loop was badly delayed, avoid trying to catch up with a burst
@@ -1076,4 +1372,52 @@ interval:

          id(onboard_step_led).turn_on();
          id(ip_flash_led_is_on) = true;
-          id(ip_flash_next_action_ms) = now_ms + IP_FLASH_ON_MS;
+          id(ip_flash_next_action_ms) = now_ms + IP_FLASH_ON_MS;
+
+
+#:########################################################################################:#
+# MQTT:
+# Device-specific MQTT command triggers, in addition to common MQTT config
+# https://esphome.io/components/mqtt.html
+#:########################################################################################:#
+#mqtt:
+#  on_message:
+#    - topic: "${mqtt_command_topic}/fast_forward/set"
+#      payload: "ON"
+#      then:
+#        - switch.turn_on: web_fast_forward_switch
+#
+#    - topic: "${mqtt_command_topic}/fast_forward/set"
+#      payload: "OFF"
+#      then:
+#        - switch.turn_off: web_fast_forward_switch
+#
+#    - topic: "${mqtt_command_topic}/slow_forward/set"
+#      payload: "ON"
+#      then:
+#        - switch.turn_on: web_slow_forward_switch
+#
+#    - topic: "${mqtt_command_topic}/slow_forward/set"
+#      payload: "OFF"
+#      then:
+#        - switch.turn_off: web_slow_forward_switch
+#
+#    - topic: "${mqtt_command_topic}/fast_reverse/set"
+#      payload: "ON"
+#      then:
+#        - switch.turn_on: web_fast_reverse_switch
+#
+#    - topic: "${mqtt_command_topic}/fast_reverse/set"
+#      payload: "OFF"
+#      then:
+#        - switch.turn_off: web_fast_reverse_switch
+#
+#    - topic: "${mqtt_command_topic}/slow_reverse/set"
+#      payload: "ON"
+#      then:
+#        - switch.turn_on: web_slow_reverse_switch
+#
+#    - topic: "${mqtt_command_topic}/slow_reverse/set"
+#      payload: "OFF"
+#      then:
+#        - switch.turn_off: web_slow_reverse_switch