1291 lines
46 KiB
YAML
1291 lines
46 KiB
YAML
#:########################################################################################:#
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# TITLE:
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# RINNAI NEO GAS HEATER CONTROLLER
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#:########################################################################################:#
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# REPO:
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# https://home.fox.co.nz/gitea/zorruno/zorruno-homeassistant/src/branch/master/esphome/esp-gasheater.yaml
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#:########################################################################################:#
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# VERSIONS:
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# V1.11 2026-04-21 Reboot now enters temporary FULL OFF hold before returning to BYPASS;
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# FULL OFF is remembered across reboots if it was already active
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# V1.10 2026-04-21 Added FULL OFF mode and reboot-safe shutdown to force heater OFF
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# after ESPHome restart; fixed stray setpoint typo
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# V1.8 2026-04-21 Physical testing, swapped GPIO12 and 14 (had the buttons/relays inverted)
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# V1.7 2026-03-26 Added Heater Operation switch; MQTT status now mirrors the Status Text
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# entity; preserved Test Mode AUTO test temperature and visible 6-step calibration
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# V1.6 2026-03-22 Added richer status text: At Temperature, Operating (Level X),
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# Calibrating, and Fault (Room Temperature Lost)
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# V1.5 2026-03-22 Added Test Temperature Value slider for Test Mode AUTO; status text
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# shows Test Mode state; temperature units set to °C
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# V1.4 2026-03-22 Updated yaml to zorruno layout V1.1; boot into BYPASS (Remote Only);
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# renamed remote-only mode; refined Test Mode to click real power relay;
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# added setpoint text and setpoint up/down buttons
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# V1.3 2026-03-22 Refined Test Mode so power relay still clicks; added setpoint text plus
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# setpoint up/down buttons; Test Mode can now be used for MANUAL or AUTO testing
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# V1.2 2026-03-22 Added Test Mode bench testing override
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# V1.1 2026-03-22 Updated yaml to zorruno layout V1.1; forced AUTO on reboot; initialized
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# stale-temp timer at boot; cleared Remote Control Only self-power flag
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# V1.0 2025-07-21 First setup (replacement of Tasmota)
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#:########################################################################################:#
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# HARDWARE:
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# - Sonoff DEV (ESP8266)
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# - 3-relay daughterboard
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# - Rinnai Neo gas heater
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# - Relay outputs:
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# - GPIO14 = ON/OFF button press
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# - GPIO13 = Flame UP button press
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# - GPIO12 = Flame DOWN button press
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# - LED inputs:
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# - GPIO4 = Red standby LED
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# - GPIO5 = Blue operating LED
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#:########################################################################################:#
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# OPERATION NOTES:
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# - Replaces the RF remote by pressing the heater panel buttons via relays.
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# - Heater manages its own ignition, flame safety, and fan control.
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# - AUTO mode uses:
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# - Local HA setpoint number entity
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# - External room temperature via MQTT
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# - In Test Mode, AUTO uses the local Test Temperature Value slider instead of MQTT room
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# temperature.
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# - Setpoint is locally adjustable and also supports two-way MQTT sync.
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# - Manual flame control is available via:
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# - Flame Level select (1..7)
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# - Flame Up step button
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# - Flame Down step button
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# - Setpoint helper entities are available via:
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# - Setpoint Text
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# - Setpoint Up (+0.5 °C)
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# - Setpoint Down (-0.5 °C)
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# - Test Mode is for bench testing before connection to the heater:
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# - Forces Mode to MANUAL when enabled
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# - Uses an internal powered flag instead of LED monitoring
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# - Still clicks the real power relay when Power is turned ON or OFF
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# - AUTO may still be selected manually later for testing
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# - Heater Operation is a high-level thermostat enable helper:
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# - ON = turn Test Mode OFF (if needed) and set Mode to AUTO
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# - OFF = turn heater Power OFF and set Mode to BYPASS (Remote Only)
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# - FULL OFF mode is a stronger safety state than BYPASS:
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# - If either heater LED shows the heater is still on, ESPHome will pulse the power
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# button after a short delay to force the heater OFF
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# - On normal ESPHome startup, the controller first enters FULL OFF for a short hold time
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# to verify the heater is really off, then returns to BYPASS (Remote Only).
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# - If FULL OFF was already active before reboot, FULL OFF is restored and remembered.
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# - On power ON in AUTO, the controller:
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# - Applies a warmup lockout
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# - Calibrates to level 1 using 6x DOWN
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# - Begins auto level adjustment
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# - If the heater is turned on externally while in AUTO, the controller will re-baseline
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# after warmup and resume automatic control.
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# - Fast-ramp mode allows faster flame stepping for a short period after turn-on.
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#:########################################################################################:#
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# MQTT COMMANDS:
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# - Room temperature input:
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# viewroad-status/lounge-environment/temperature
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# - Setpoint input/output:
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# viewroad-status/lounge-environment/temp-setpoint
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# - Heater operating status output:
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# viewroad-status/lounge-gasheater
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#:########################################################################################:#
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# OFFLINE NOTES:
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# a) HA offline, WiFi/MQTT online:
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# - Device continues to operate normally.
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# - AUTO control still works if room temperature MQTT is still being published.
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# - Setpoint can still be changed via MQTT.
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#
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# b) MQTT offline (or HA and MQTT offline):
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# - No fresh room temperature or setpoint updates are received.
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# - Device retains the last local setpoint.
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# - If AUTO is active and temperature data becomes stale, the heater will turn OFF after
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# temp_stale_timeout_min as a fail-safe.
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# - Manual mode and flame tracking still work locally inside the ESP device logic.
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#
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# c) Entire WiFi/Network offline:
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# - No MQTT temperature or setpoint updates are available.
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# - Accurate time is not needed. SNTP is not required for this device.
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# - If AUTO is active and the heater is ON, stale temperature fail-safe will turn it OFF
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# after the configured timeout.
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# - Existing heater safety systems still operate normally.
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#:########################################################################################:#
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##########################################################################################
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# SPECIFIC DEVICE VARIABLE SUBSTITUTIONS
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##########################################################################################
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substitutions:
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# Device Naming
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device_name: "esp-gasheater"
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friendly_name: "Rinnai Neo Gas Heater"
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description_comment: "7 Setting controller for Rinnai Neo Gas heater :: Sonoff DEV + Relay Board"
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device_area: "Lounge"
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# Project Naming
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project_name: "Sonoff Technologies.Sonoff DEV"
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project_version: "v1.11"
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# Passwords & Secrets
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api_key: !secret esp-api_key
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ota_pass: !secret esp-ota_pass
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static_ip_address: !secret esp-gasheater_ip
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current_ip_address: ${static_ip_address}
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mqtt_local_command_main_topic: !secret mqtt_command_main_topic
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mqtt_local_status_main_topic: !secret mqtt_status_main_topic
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# Device Settings
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log_level: "INFO"
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update_interval: "60s"
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########################################################################################
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# TIMING TUNABLES
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########################################################################################
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relay_pulse_ms: "250"
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min_click_gap_ms: "1200"
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warmup_seconds: "30"
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control_interval_s: "10"
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adjust_step_interval_s: "10"
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recalibrate_interval_min: "180"
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temp_stale_timeout_min: "20"
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fast_ramp_seconds: "240"
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fast_ramp_step_s: "4"
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safe_power_off_delay_s: "2"
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full_off_check_interval_s: "5"
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boot_full_off_hold_s: "10"
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# Optional anti short-cycle (set to "0" to disable either one)
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min_on_minutes: "1"
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min_off_minutes: "0.5"
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########################################################################################
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# ELECTRICAL POLARITY
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########################################################################################
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relay_inverted: "true"
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red_led_inverted: "true"
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blue_led_inverted: "true"
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########################################################################################
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# THERMOSTAT HYSTERESIS (°C)
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########################################################################################
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on_below_c: "0.2"
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off_above_c: "0.3"
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########################################################################################
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# SETPOINT LIMITS FOR HA NUMBER (°C)
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########################################################################################
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setpoint_min_c: "6.0"
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setpoint_max_c: "32.0"
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setpoint_step_c: "0.1"
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##########################################################################################
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# PACKAGES: Included Common Packages
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##########################################################################################
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packages:
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common_wifi: !include
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file: common/network_common.yaml
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vars:
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local_device_name: "${device_name}"
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local_static_ip_address: "${static_ip_address}"
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local_current_ip_address: "${current_ip_address}"
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local_ota_pass: "${ota_pass}"
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common_api: !include
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file: common/api_common.yaml
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vars:
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local_api_key: "${api_key}"
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common_mqtt: !include
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file: common/mqtt_common.yaml
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vars:
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local_device_name: "${device_name}"
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common_sntp: !include
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file: common/sntp_common.yaml
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common_general_sensors: !include
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file: common/sensors_common.yaml
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vars:
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local_friendly_name: "${friendly_name}"
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local_update_interval: "${update_interval}"
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##########################################################################################
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# ESPHOME
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##########################################################################################
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esphome:
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name: "${device_name}"
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friendly_name: "${friendly_name}"
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comment: "${description_comment}"
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area: "${device_area}"
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on_boot:
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priority: -100
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then:
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- script.execute: recompute_powered_state
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- lambda: |-
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if (id(powered_state).state) {
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if (id(last_on_ms) == 0) id(last_on_ms) = millis();
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} else {
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if (id(last_off_ms) == 0) id(last_off_ms) = millis();
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}
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id(last_temp_ms) = millis();
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id(warmup_until_ms) = millis() + (${warmup_seconds} * 1000UL);
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- if:
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condition:
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lambda: 'return id(full_off_persist);'
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then:
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- logger.log: "Boot: FULL OFF was active before reboot; restoring FULL OFF."
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- select.set:
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id: mode_select
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option: "FULL OFF"
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- script.execute: enforce_full_off
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else:
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- logger.log: "Boot: entering temporary FULL OFF hold before BYPASS."
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- select.set:
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id: mode_select
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option: "FULL OFF"
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- script.execute: enforce_full_off
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- delay: ${boot_full_off_hold_s}s
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- script.execute: recompute_powered_state
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- if:
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condition:
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lambda: 'return !id(powered_state).state;'
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then:
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- logger.log: "Boot: heater appears OFF after FULL OFF hold; switching to BYPASS."
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- select.set:
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id: mode_select
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option: "BYPASS (Remote Only)"
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else:
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- logger.log: "Boot: heater still appears ON after FULL OFF hold; staying in FULL OFF."
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##########################################################################################
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# ESP PLATFORM
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##########################################################################################
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esp8266:
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board: esp01_1m
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restore_from_flash: true
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preferences:
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flash_write_interval: 5min
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mdns:
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disabled: false
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##########################################################################################
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# GLOBAL VARIABLES
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##########################################################################################
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globals:
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- id: current_level
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type: int
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restore_value: yes
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initial_value: "1"
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- id: desired_level
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type: int
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restore_value: no
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initial_value: "1"
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- id: last_adjust_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: last_recal_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: last_on_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: last_off_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: setpoint_c
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type: float
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restore_value: yes
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initial_value: "21.0"
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- id: sp_suppress_mqtt
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type: bool
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restore_value: no
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initial_value: "false"
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- id: last_temp_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: warmup_until_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: last_level_target
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type: int
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restore_value: no
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initial_value: "1"
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- id: target_confirmed
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type: bool
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restore_value: no
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initial_value: "true"
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- id: ramp_until_ms
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type: uint32_t
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restore_value: no
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initial_value: "0"
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- id: self_power_on
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type: bool
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restore_value: no
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initial_value: "false"
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# Bench-test logical power state used only when Test Mode is enabled
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- id: test_powered
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type: bool
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restore_value: no
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initial_value: "false"
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# Bench-test room temperature used only when Test Mode is enabled
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- id: test_temp_c
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type: float
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restore_value: yes
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initial_value: "20.0"
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# True while a calibration sequence is actively stepping down to level 1
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- id: calibrating
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type: bool
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restore_value: no
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initial_value: "false"
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# True when remote MQTT room temperature has gone stale in normal (non-test) mode
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- id: room_temp_lost_fault
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type: bool
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restore_value: no
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initial_value: "false"
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# Persist whether FULL OFF was the active mode before reboot.
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# If true, reboot returns to FULL OFF instead of temporary FULL OFF then BYPASS.
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- id: full_off_persist
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type: bool
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restore_value: yes
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initial_value: "false"
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##########################################################################################
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# ESPHOME LOGGING ENABLE
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##########################################################################################
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logger:
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level: "${log_level}"
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baud_rate: 0
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##########################################################################################
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# BINARY SENSORS
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##########################################################################################
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binary_sensor:
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- platform: gpio
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id: led_standby_red
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name: "${friendly_name} Standby LED"
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pin:
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number: GPIO4
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mode:
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input: true
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pullup: true
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inverted: ${red_led_inverted}
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filters:
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- delayed_on_off: 50ms
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entity_category: diagnostic
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on_state:
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- script.execute: recompute_powered_state
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- if:
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condition:
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lambda: 'return !id(test_mode_enabled).state && id(mode_select).state == "FULL OFF" && (id(led_operating_blue).state || id(led_standby_red).state);'
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then:
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- script.execute: enforce_full_off
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- platform: gpio
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id: led_operating_blue
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name: "${friendly_name} Operating LED"
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pin:
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number: GPIO5
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mode:
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input: true
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pullup: true
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inverted: ${blue_led_inverted}
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filters:
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- delayed_on_off: 50ms
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entity_category: diagnostic
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on_state:
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- script.execute: recompute_powered_state
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- if:
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condition:
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lambda: 'return !id(test_mode_enabled).state && id(mode_select).state == "FULL OFF" && (id(led_operating_blue).state || id(led_standby_red).state);'
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then:
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- script.execute: enforce_full_off
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- platform: template
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id: powered_state
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internal: true
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on_press:
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- lambda: |-
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id(last_on_ms) = millis();
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if (!id(test_mode_enabled).state && id(mode_select).state == "AUTO") {
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id(warmup_until_ms) = millis() + (${warmup_seconds} * 1000UL);
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}
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- if:
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condition:
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lambda: 'return !id(test_mode_enabled).state && (id(mode_select).state == "AUTO") && (!id(self_power_on));'
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then:
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- lambda: |-
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id(ramp_until_ms) = millis() + (${fast_ramp_seconds} * 1000UL);
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- delay: ${warmup_seconds}s
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- script.execute: calibrate_to_min
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- script.execute: auto_control_tick
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- script.execute: adjust_to_desired
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on_release:
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- lambda: |-
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id(last_off_ms) = millis();
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id(self_power_on) = false;
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##########################################################################################
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# SWITCH COMPONENT
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##########################################################################################
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switch:
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- platform: gpio
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id: sw_power_raw
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internal: true
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restore_mode: ALWAYS_OFF
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pin:
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number: GPIO14
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inverted: ${relay_inverted}
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- platform: gpio
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id: sw_up_raw
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internal: true
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restore_mode: ALWAYS_OFF
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pin:
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number: GPIO13
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inverted: ${relay_inverted}
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- platform: gpio
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id: sw_down_raw
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internal: true
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restore_mode: ALWAYS_OFF
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pin:
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number: GPIO12
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inverted: ${relay_inverted}
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- platform: template
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id: test_mode_enabled
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name: "${friendly_name} Test Mode"
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icon: mdi:test-tube
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optimistic: true
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restore_mode: ALWAYS_OFF
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turn_on_action:
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- lambda: |-
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// Preserve current logical power state when entering Test Mode
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id(test_powered) = id(powered_state).state;
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id(room_temp_lost_fault) = false;
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- select.set:
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id: mode_select
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option: "MANUAL"
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- script.execute: recompute_powered_state
|
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turn_off_action:
|
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- lambda: |-
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id(test_powered) = false;
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- script.execute: recompute_powered_state
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|
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# High-level thermostat enable helper.
|
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# ON = thermostat logic active in AUTO
|
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# OFF = force BYPASS and turn heater power OFF
|
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- platform: template
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id: heater_operation_switch
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name: "Heater Operation"
|
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icon: mdi:radiator
|
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lambda: |-
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return id(mode_select).state == "AUTO";
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|
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turn_on_action:
|
|
- if:
|
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condition:
|
|
switch.is_on: test_mode_enabled
|
|
then:
|
|
- switch.turn_off: test_mode_enabled
|
|
- select.set:
|
|
id: mode_select
|
|
option: "AUTO"
|
|
|
|
turn_off_action:
|
|
- switch.turn_off: power_switch
|
|
- select.set:
|
|
id: mode_select
|
|
option: "BYPASS (Remote Only)"
|
|
|
|
- platform: template
|
|
id: power_switch
|
|
name: "${friendly_name} Power"
|
|
icon: mdi:power
|
|
lambda: |-
|
|
return id(powered_state).state;
|
|
turn_on_action:
|
|
- if:
|
|
condition:
|
|
lambda: 'return (id(mode_select).state == "BYPASS (Remote Only)" || id(mode_select).state == "FULL OFF") && !id(test_mode_enabled).state;'
|
|
then:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring Power ON."
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
return !id(powered_state).state;
|
|
then:
|
|
- script.execute: press_power
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(test_mode_enabled).state;'
|
|
then:
|
|
- lambda: |-
|
|
id(test_powered) = true;
|
|
- script.execute: recompute_powered_state
|
|
- script.execute: after_power_on_reset_to_auto
|
|
|
|
turn_off_action:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "BYPASS (Remote Only)" && !id(test_mode_enabled).state;'
|
|
then:
|
|
- logger.log: "BYPASS (Remote Only): ignoring Power OFF."
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
return id(powered_state).state;
|
|
then:
|
|
- script.execute: press_power
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(test_mode_enabled).state;'
|
|
then:
|
|
- lambda: |-
|
|
id(test_powered) = false;
|
|
- script.execute: recompute_powered_state
|
|
|
|
##########################################################################################
|
|
# SENSORS
|
|
##########################################################################################
|
|
sensor:
|
|
- platform: mqtt_subscribe
|
|
id: room_temp
|
|
name: "${friendly_name} Room Temperature (MQTT)"
|
|
topic: "viewroad-status/lounge-environment/temperature"
|
|
unit_of_measurement: "°C"
|
|
accuracy_decimals: 1
|
|
on_value:
|
|
- lambda: |-
|
|
id(last_temp_ms) = millis();
|
|
id(room_temp_lost_fault) = false;
|
|
float v = x;
|
|
if (v < -10.0f) v = -10.0f;
|
|
if (v > 50.0f) v = 50.0f;
|
|
if (v != id(room_temp).state) id(room_temp).publish_state(v);
|
|
|
|
- platform: mqtt_subscribe
|
|
id: setpoint_from_mqtt
|
|
internal: true
|
|
topic: "viewroad-command/lounge-gasheater/setpoint"
|
|
unit_of_measurement: "°C"
|
|
accuracy_decimals: 1
|
|
on_value:
|
|
- lambda: |-
|
|
float v = x;
|
|
const float vmin = ${setpoint_min_c};
|
|
const float vmax = ${setpoint_max_c};
|
|
if (v < vmin) v = vmin;
|
|
if (v > vmax) v = vmax;
|
|
|
|
id(sp_suppress_mqtt) = true;
|
|
const float step = ${setpoint_step_c};
|
|
id(setpoint_c) = roundf(v / step) * step;
|
|
- number.set:
|
|
id: setpoint_number
|
|
value: !lambda 'return id(setpoint_c);'
|
|
- lambda: |-
|
|
id(sp_suppress_mqtt) = false;
|
|
|
|
##########################################################################################
|
|
# TEXT SENSOR COMPONENT
|
|
##########################################################################################
|
|
text_sensor:
|
|
- platform: template
|
|
id: status_text
|
|
name: "${friendly_name} Status Text"
|
|
update_interval: 1s
|
|
lambda: |-
|
|
const bool use_test_temp = id(test_mode_enabled).state;
|
|
const float effective_t = use_test_temp ? id(test_temp_c) : id(room_temp).state;
|
|
const float at_temp_threshold = id(setpoint_c) + ${off_above_c};
|
|
const std::string mode = id(mode_select).state;
|
|
|
|
if (id(calibrating)) {
|
|
if (use_test_temp) return std::string("Calibrating (Test)");
|
|
return std::string("Calibrating");
|
|
}
|
|
|
|
if (use_test_temp) {
|
|
if (mode == "MANUAL") {
|
|
if (id(powered_state).state) {
|
|
char buf[48];
|
|
snprintf(buf, sizeof(buf), "Manual (Level %d) (Test)", id(current_level));
|
|
return std::string(buf);
|
|
}
|
|
if (id(led_standby_red).state) return std::string("Manual (Standby) (Test)");
|
|
return std::string("Manual (Off) (Test)");
|
|
}
|
|
|
|
if (id(powered_state).state) {
|
|
char buf[40];
|
|
snprintf(buf, sizeof(buf), "Operating (Level %d) (Test)", id(current_level));
|
|
return std::string(buf);
|
|
}
|
|
if (mode == "AUTO" && !isnan(effective_t) && effective_t >= at_temp_threshold) {
|
|
return std::string("At Temperature (Test)");
|
|
}
|
|
return std::string("Off (Test)");
|
|
}
|
|
|
|
if (mode == "FULL OFF") {
|
|
if (id(led_operating_blue).state) return std::string("Full Off (Operating)");
|
|
if (id(led_standby_red).state) return std::string("Full Off (Standby)");
|
|
return std::string("Full Off (Off)");
|
|
}
|
|
|
|
if (mode == "BYPASS (Remote Only)") {
|
|
if (id(led_operating_blue).state) return std::string("Remote Only (Operating)");
|
|
if (id(led_standby_red).state) return std::string("Remote Only (Standby)");
|
|
return std::string("Remote Only (Off)");
|
|
}
|
|
|
|
if (!use_test_temp && id(room_temp_lost_fault)) {
|
|
return std::string("Fault (Room Temperature Lost)");
|
|
}
|
|
|
|
if (mode == "MANUAL") {
|
|
if (id(led_operating_blue).state) {
|
|
char buf[32];
|
|
snprintf(buf, sizeof(buf), "Manual (Level %d)", id(current_level));
|
|
return std::string(buf);
|
|
}
|
|
if (id(led_standby_red).state) return std::string("Manual (Standby)");
|
|
return std::string("Manual (Off)");
|
|
}
|
|
|
|
if (id(led_operating_blue).state) {
|
|
char buf[32];
|
|
snprintf(buf, sizeof(buf), "Operating (Level %d)", id(current_level));
|
|
return std::string(buf);
|
|
}
|
|
if (!isnan(effective_t) && effective_t >= at_temp_threshold) {
|
|
return std::string("At Temperature");
|
|
}
|
|
if (id(led_standby_red).state) return std::string("Standby");
|
|
return std::string("Off");
|
|
on_value:
|
|
- script.execute: publish_status
|
|
|
|
- platform: template
|
|
id: setpoint_text
|
|
name: "Setpoint Text"
|
|
icon: mdi:thermometer
|
|
update_interval: 1s
|
|
lambda: |-
|
|
char buf[16];
|
|
snprintf(buf, sizeof(buf), "%.1f °C", id(setpoint_c));
|
|
return std::string(buf);
|
|
|
|
- platform: template
|
|
id: test_temperature_text
|
|
name: "${friendly_name} Test Mode Temp"
|
|
icon: mdi:thermometer-chevron-up
|
|
update_interval: 1s
|
|
lambda: |-
|
|
char buf[20];
|
|
snprintf(buf, sizeof(buf), "%.1f °C", id(test_temp_c));
|
|
return std::string(buf);
|
|
|
|
##########################################################################################
|
|
# SELECT COMPONENT
|
|
##########################################################################################
|
|
# Mode meanings:
|
|
# - AUTO = thermostat active
|
|
# - MANUAL = manual flame control allowed
|
|
# - BYPASS (Remote Only) = ESPHome control bypassed, heater may still be used externally
|
|
# - FULL OFF = ESPHome actively forces the heater OFF if it detects either LED on
|
|
select:
|
|
- platform: template
|
|
id: mode_select
|
|
name: "Mode"
|
|
options: ["AUTO","MANUAL","BYPASS (Remote Only)","FULL OFF"]
|
|
optimistic: true
|
|
initial_option: "BYPASS (Remote Only)"
|
|
restore_value: false
|
|
set_action:
|
|
- lambda: |-
|
|
id(full_off_persist) = (x == "FULL OFF");
|
|
if (x != "AUTO") id(room_temp_lost_fault) = false;
|
|
- if:
|
|
condition:
|
|
lambda: 'return x == "FULL OFF";'
|
|
then:
|
|
- script.execute: enforce_full_off
|
|
|
|
- platform: template
|
|
id: flame_level_select
|
|
name: "${friendly_name} Flame Level"
|
|
options: ["1","2","3","4","5","6","7"]
|
|
optimistic: true
|
|
restore_value: true
|
|
set_action:
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
int sel = atoi(x.c_str());
|
|
return sel == id(current_level);
|
|
then:
|
|
- logger.log: "Flame Level: no change; ignoring selection."
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- select.set:
|
|
id: mode_select
|
|
option: "MANUAL"
|
|
- lambda: |-
|
|
int target = atoi(x.c_str());
|
|
if (target < 1) target = 1;
|
|
if (target > 7) target = 7;
|
|
id(desired_level) = target;
|
|
- if:
|
|
condition:
|
|
lambda: 'return !id(powered_state).state;'
|
|
then:
|
|
- script.execute: press_power
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(test_mode_enabled).state;'
|
|
then:
|
|
- lambda: |-
|
|
id(test_powered) = true;
|
|
- script.execute: recompute_powered_state
|
|
- if:
|
|
condition:
|
|
lambda: 'return !id(test_mode_enabled).state;'
|
|
then:
|
|
- lambda: |-
|
|
id(warmup_until_ms) = millis() + (${warmup_seconds} * 1000UL);
|
|
id(ramp_until_ms) = millis() + (${fast_ramp_seconds} * 1000UL);
|
|
- delay: ${warmup_seconds}s
|
|
- script.execute: calibrate_to_min
|
|
- script.execute: adjust_to_desired
|
|
else:
|
|
- logger.log: "Test Mode active: logical power now ON."
|
|
- script.execute: adjust_to_desired
|
|
else:
|
|
- script.execute: adjust_to_desired
|
|
else:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring Flame Level selection."
|
|
|
|
##########################################################################################
|
|
# BUTTON COMPONENT
|
|
##########################################################################################
|
|
button:
|
|
- platform: template
|
|
id: btn_flame_up
|
|
name: "${friendly_name} Flame Up (step)"
|
|
on_press:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- select.set:
|
|
id: mode_select
|
|
option: "MANUAL"
|
|
- script.execute: step_up_once
|
|
else:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring Flame Up (step)."
|
|
|
|
- platform: template
|
|
id: btn_flame_down
|
|
name: "${friendly_name} Flame Down (step)"
|
|
on_press:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- select.set:
|
|
id: mode_select
|
|
option: "MANUAL"
|
|
- script.execute: step_down_once
|
|
else:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring Flame Down (step)."
|
|
|
|
- platform: template
|
|
id: btn_calibrate_min
|
|
name: "${friendly_name} Calibrate: Force Level 1 (6x down)"
|
|
entity_category: config
|
|
on_press:
|
|
- script.execute: calibrate_to_min
|
|
|
|
- platform: template
|
|
id: btn_setpoint_up
|
|
name: "${friendly_name} Setpoint Up"
|
|
icon: mdi:plus
|
|
on_press:
|
|
- lambda: |-
|
|
const float step = ${setpoint_step_c};
|
|
float v = id(setpoint_c) + step;
|
|
const float vmax = ${setpoint_max_c};
|
|
if (v > vmax) v = vmax;
|
|
// Snap to the nearest configured step to avoid float drift
|
|
v = roundf(v / step) * step;
|
|
id(setpoint_c) = v;
|
|
- number.set:
|
|
id: setpoint_number
|
|
value: !lambda 'return id(setpoint_c);'
|
|
|
|
- platform: template
|
|
id: btn_setpoint_down
|
|
name: "${friendly_name} Setpoint Down"
|
|
icon: mdi:minus
|
|
on_press:
|
|
- lambda: |-
|
|
const float step = ${setpoint_step_c};
|
|
float v = id(setpoint_c) - step;
|
|
const float vmin = ${setpoint_min_c};
|
|
if (v < vmin) v = vmin;
|
|
// Snap to the nearest configured step to avoid float drift
|
|
v = roundf(v / step) * step;
|
|
id(setpoint_c) = v;
|
|
- number.set:
|
|
id: setpoint_number
|
|
value: !lambda 'return id(setpoint_c);'
|
|
|
|
##########################################################################################
|
|
# NUMBER COMPONENT
|
|
##########################################################################################
|
|
number:
|
|
- platform: template
|
|
id: setpoint_number
|
|
name: "${friendly_name} Setpoint"
|
|
icon: mdi:thermometer
|
|
unit_of_measurement: "°C"
|
|
min_value: ${setpoint_min_c}
|
|
max_value: ${setpoint_max_c}
|
|
step: ${setpoint_step_c}
|
|
mode: slider
|
|
lambda: |-
|
|
return id(setpoint_c);
|
|
set_action:
|
|
- lambda: |-
|
|
const float step = ${setpoint_step_c};
|
|
id(setpoint_c) = roundf(x / step) * step;
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
return !id(sp_suppress_mqtt);
|
|
then:
|
|
- mqtt.publish:
|
|
topic: "viewroad-status/lounge-gasheater/setpoint"
|
|
retain: true
|
|
payload: !lambda |-
|
|
char buf[16];
|
|
snprintf(buf, sizeof(buf), "%.1f", x);
|
|
return std::string(buf);
|
|
|
|
# Bench-test room temperature slider used by AUTO whenever Test Mode is ON.
|
|
- platform: template
|
|
id: test_temperature_value
|
|
name: "${friendly_name} Test Temperature Value"
|
|
icon: mdi:thermometer-chevron-up
|
|
unit_of_measurement: "°C"
|
|
min_value: -10.0
|
|
max_value: 40.0
|
|
step: 0.1
|
|
mode: slider
|
|
lambda: |-
|
|
return id(test_temp_c);
|
|
set_action:
|
|
- lambda: |-
|
|
id(test_temp_c) = x;
|
|
|
|
##########################################################################################
|
|
# INTERVAL COMPONENT
|
|
##########################################################################################
|
|
interval:
|
|
- interval: ${control_interval_s}s
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO";'
|
|
then:
|
|
- script.execute: auto_control_tick
|
|
|
|
# In FULL OFF, keep checking that the heater is really off.
|
|
- interval: ${full_off_check_interval_s}s
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return !id(test_mode_enabled).state && id(mode_select).state == "FULL OFF" && id(powered_state).state;'
|
|
then:
|
|
- script.execute: enforce_full_off
|
|
|
|
##########################################################################################
|
|
# SCRIPT COMPONENT
|
|
##########################################################################################
|
|
script:
|
|
# Mirror the already-computed Status Text entity out to MQTT.
|
|
# This keeps the HA text entity and MQTT status using the same source of truth.
|
|
- id: publish_status
|
|
mode: restart
|
|
then:
|
|
- mqtt.publish:
|
|
topic: "viewroad-status/lounge-gasheater"
|
|
payload: !lambda |-
|
|
if (id(status_text).state.size() == 0) return std::string("Unknown");
|
|
return id(status_text).state;
|
|
|
|
- id: recompute_powered_state
|
|
then:
|
|
- lambda: |-
|
|
const bool led_powered =
|
|
id(led_operating_blue).state || id(led_standby_red).state;
|
|
|
|
const bool new_state =
|
|
id(test_mode_enabled).state ? id(test_powered) : led_powered;
|
|
|
|
id(powered_state).publish_state(new_state);
|
|
- script.execute: publish_status
|
|
|
|
# FULL OFF enforcement helper.
|
|
# After a short delay, if the heater still looks on, pulse the power button once.
|
|
- id: enforce_full_off
|
|
mode: restart
|
|
then:
|
|
- delay: ${safe_power_off_delay_s}s
|
|
- script.execute: recompute_powered_state
|
|
- if:
|
|
condition:
|
|
lambda: 'return !id(test_mode_enabled).state && id(mode_select).state == "FULL OFF" && id(powered_state).state;'
|
|
then:
|
|
- logger.log: "FULL OFF: heater still appears ON, pulsing power to force OFF."
|
|
- script.execute: press_power
|
|
|
|
# Low-level relay click helper.
|
|
# Handles the button press pulse and enforces a minimum gap between clicks.
|
|
- id: press_with_gap
|
|
mode: queued
|
|
parameters:
|
|
which: string
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return which == "power";'
|
|
then:
|
|
- switch.turn_on: sw_power_raw
|
|
- delay: ${relay_pulse_ms}ms
|
|
- switch.turn_off: sw_power_raw
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: 'return which == "up";'
|
|
then:
|
|
- switch.turn_on: sw_up_raw
|
|
- delay: ${relay_pulse_ms}ms
|
|
- switch.turn_off: sw_up_raw
|
|
else:
|
|
- switch.turn_on: sw_down_raw
|
|
- delay: ${relay_pulse_ms}ms
|
|
- switch.turn_off: sw_down_raw
|
|
- delay: ${min_click_gap_ms}ms
|
|
|
|
- id: press_power
|
|
then:
|
|
- lambda: |-
|
|
id(self_power_on) = true;
|
|
- script.execute:
|
|
id: press_with_gap
|
|
which: "power"
|
|
|
|
- id: press_up
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- script.execute:
|
|
id: press_with_gap
|
|
which: "up"
|
|
else:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring UP press."
|
|
|
|
- id: press_down
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- script.execute:
|
|
id: press_with_gap
|
|
which: "down"
|
|
else:
|
|
- logger.log: "BYPASS/FULL OFF: ignoring DOWN press."
|
|
|
|
# Step one flame level UP and only update the visible level after the relay click finishes.
|
|
- id: step_up_once
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(powered_state).state;'
|
|
then:
|
|
- script.execute: press_up
|
|
- script.wait: press_with_gap
|
|
- lambda: |-
|
|
if (id(current_level) < 7) id(current_level)++;
|
|
- select.set:
|
|
id: flame_level_select
|
|
option: !lambda 'return std::to_string(id(current_level));'
|
|
- lambda: |-
|
|
id(last_adjust_ms) = millis();
|
|
else:
|
|
- logger.log: "Heater is OFF; ignoring manual step up."
|
|
|
|
# Step one flame level DOWN and only update the visible level after the relay click finishes.
|
|
- id: step_down_once
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(powered_state).state;'
|
|
then:
|
|
- script.execute: press_down
|
|
- script.wait: press_with_gap
|
|
- lambda: |-
|
|
if (id(current_level) > 1) id(current_level)--;
|
|
- select.set:
|
|
id: flame_level_select
|
|
option: !lambda 'return std::to_string(id(current_level));'
|
|
- lambda: |-
|
|
id(last_adjust_ms) = millis();
|
|
else:
|
|
- logger.log: "Heater is OFF; ignoring manual step down."
|
|
|
|
# Force a visible re-baseline to flame level 1.
|
|
# Six DOWN clicks guarantee that even from level 7 we end at level 1.
|
|
- id: calibrate_to_min
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state != "BYPASS (Remote Only)" && id(powered_state).state;'
|
|
then:
|
|
- lambda: |-
|
|
id(calibrating) = true;
|
|
- script.execute: publish_status
|
|
- repeat:
|
|
count: 6
|
|
then:
|
|
- script.execute: step_down_once
|
|
- script.wait: step_down_once
|
|
- lambda: |-
|
|
id(last_recal_ms) = millis();
|
|
id(calibrating) = false;
|
|
- select.set:
|
|
id: flame_level_select
|
|
option: "1"
|
|
- script.execute: publish_status
|
|
else:
|
|
- logger.log: "Skipping calibration (BYPASS or heater OFF)."
|
|
|
|
# Moves one step at a time toward desired_level.
|
|
# In Test Mode, target confirmation is bypassed so bench testing feels responsive.
|
|
- id: adjust_to_desired
|
|
mode: queued
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return millis() < id(warmup_until_ms) && !id(test_mode_enabled).state;'
|
|
then:
|
|
- logger.log:
|
|
format: "Warmup: suppressing level change."
|
|
level: DEBUG
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
const uint32_t step_ms = (millis() < id(ramp_until_ms))
|
|
? (${fast_ramp_step_s} * 1000UL)
|
|
: (${adjust_step_interval_s} * 1000UL);
|
|
return (millis() - id(last_adjust_ms)) >= step_ms;
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return !id(powered_state).state;'
|
|
then:
|
|
- logger.log:
|
|
format: "Heater is OFF; not adjusting level."
|
|
level: DEBUG
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(test_mode_enabled).state || id(target_confirmed) || (millis() < id(ramp_until_ms));'
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(current_level) < id(desired_level);'
|
|
then:
|
|
- script.execute: step_up_once
|
|
else:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(current_level) > id(desired_level);'
|
|
then:
|
|
- script.execute: step_down_once
|
|
|
|
# Called after a successful power ON request.
|
|
# Handles warmup, optional calibration, and initial AUTO control startup.
|
|
- id: after_power_on_reset_to_auto
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO" || id(mode_select).state == "MANUAL";'
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(test_mode_enabled).state;'
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(mode_select).state == "AUTO";'
|
|
then:
|
|
- lambda: |-
|
|
id(warmup_until_ms) = millis() + (${warmup_seconds} * 1000UL);
|
|
id(ramp_until_ms) = millis() + (${fast_ramp_seconds} * 1000UL);
|
|
- delay: ${warmup_seconds}s
|
|
- script.execute: calibrate_to_min
|
|
- script.execute: auto_control_tick
|
|
- script.execute: adjust_to_desired
|
|
- lambda: |-
|
|
id(self_power_on) = false;
|
|
else:
|
|
- lambda: |-
|
|
id(self_power_on) = false;
|
|
- logger.log: "Test Mode active: staying in MANUAL; no AUTO startup actions."
|
|
else:
|
|
- lambda: |-
|
|
id(warmup_until_ms) = millis() + (${warmup_seconds} * 1000UL);
|
|
id(ramp_until_ms) = millis() + (${fast_ramp_seconds} * 1000UL);
|
|
- select.set:
|
|
id: mode_select
|
|
option: "AUTO"
|
|
- delay: ${warmup_seconds}s
|
|
- script.execute: calibrate_to_min
|
|
- script.execute: auto_control_tick
|
|
- script.execute: adjust_to_desired
|
|
- lambda: |-
|
|
id(self_power_on) = false;
|
|
else:
|
|
- lambda: |-
|
|
id(self_power_on) = false;
|
|
- logger.log: "BYPASS (Remote Only): keeping mode; no auto-calibrate."
|
|
|
|
# Main thermostat logic.
|
|
# Uses test_temp_c whenever Test Mode is enabled, otherwise uses MQTT room_temp.
|
|
- id: auto_control_tick
|
|
mode: queued
|
|
then:
|
|
- lambda: |-
|
|
const bool use_test_temp = id(test_mode_enabled).state;
|
|
const float t = use_test_temp ? id(test_temp_c) : id(room_temp).state;
|
|
const float sp = id(setpoint_c);
|
|
const uint32_t now_ms = millis();
|
|
|
|
if (!use_test_temp) {
|
|
const bool temp_lost = (id(last_temp_ms) > 0) &&
|
|
((now_ms - id(last_temp_ms)) >= (${temp_stale_timeout_min} * 60000UL));
|
|
id(room_temp_lost_fault) = temp_lost;
|
|
if (temp_lost) {
|
|
ESP_LOGW("gas", "AUTO: room temperature lost; skipping control tick");
|
|
return;
|
|
}
|
|
} else {
|
|
id(room_temp_lost_fault) = false;
|
|
}
|
|
|
|
if (isnan(t)) {
|
|
ESP_LOGW("gas", "AUTO: temperature missing; skipping control tick");
|
|
return;
|
|
}
|
|
|
|
if (isnan(sp)) {
|
|
ESP_LOGW("gas", "AUTO: setpoint missing; skipping control tick");
|
|
return;
|
|
}
|
|
|
|
const bool powered = id(powered_state).state;
|
|
const float low = sp - ${on_below_c};
|
|
const float high = sp + ${off_above_c};
|
|
|
|
const bool can_turn_on = (!powered) && ((${min_off_minutes} == 0) || ((now_ms - id(last_off_ms)) >= (${min_off_minutes} * 60000UL)));
|
|
const bool can_turn_off = ( powered) && ((${min_on_minutes} == 0) || ((now_ms - id(last_on_ms)) >= (${min_on_minutes} * 60000UL)));
|
|
|
|
if (t <= low && can_turn_on) {
|
|
ESP_LOGI("gas", "AUTO: below setpoint -> ON");
|
|
id(press_power).execute();
|
|
if (id(test_mode_enabled).state) {
|
|
id(test_powered) = true;
|
|
id(powered_state).publish_state(true);
|
|
id(publish_status).execute();
|
|
}
|
|
id(after_power_on_reset_to_auto).execute();
|
|
return;
|
|
}
|
|
|
|
if (t >= high && can_turn_off) {
|
|
ESP_LOGI("gas", "AUTO: above setpoint -> OFF");
|
|
id(press_power).execute();
|
|
if (id(test_mode_enabled).state) {
|
|
id(test_powered) = false;
|
|
id(powered_state).publish_state(false);
|
|
id(publish_status).execute();
|
|
}
|
|
return;
|
|
}
|
|
|
|
if (powered) {
|
|
float diff = sp - t;
|
|
int target = 1;
|
|
|
|
if (diff > 3.0f) target = 7;
|
|
else if (diff > 2.5f) target = 6;
|
|
else if (diff > 2.0f) target = 5;
|
|
else if (diff > 1.5f) target = 4;
|
|
else if (diff > 1.0f) target = 3;
|
|
else if (diff > 0.5f) target = 2;
|
|
else target = 1;
|
|
|
|
id(desired_level) = target;
|
|
id(target_confirmed) = (target == id(last_level_target));
|
|
id(last_level_target) = target;
|
|
}
|
|
|
|
- if:
|
|
condition:
|
|
lambda: 'return id(powered_state).state;'
|
|
then:
|
|
- if:
|
|
condition:
|
|
lambda: |-
|
|
return (id(desired_level) == 1) &&
|
|
((millis() - id(last_recal_ms)) >= (${recalibrate_interval_min} * 60000UL));
|
|
then:
|
|
- logger.log: "Re-baseline at level 1 (6x DOWN)."
|
|
- script.execute: calibrate_to_min
|
|
- script.execute: adjust_to_desired |